The manufacturing industry has always relied on fast, reliable communication. However, as production environments grow more complex and safety demands rise, the systems supporting day-to-day communication evolve just as quickly. Across Canada, manufacturing plants are adopting new tools and strategies to streamline operations, minimize downtime, and keep workers safe.
Let’s take a look at some of the current trends in manufacturing communications systems—and what they mean for the future of industrial communication.
Two-Way Radios Are Still Essential—But Smarter
Despite the growing push toward digital tools, two-way radios remain a core part of many communication strategies. But today’s models, especially those from Motorola and Kenwood, are far more advanced than earlier versions.
Modern digital radios now support encrypted channels, noise suppression, GPS tracking, and even text messaging. This makes them ideal for use in noisy environments where cell phone coverage is weak or unreliable. In many manufacturing plants, teams rely on radio systems to maintain critical communications during high-volume operations or emergency events. They’re rugged, dependable, and purpose-built for industrial environments.
Two-way radios trending for the manufacturing industry include:
MOTOTRBO Ion
The MOTOTRBO Ion radio by Motorola Solutions is trending in manufacturing for its rugged build, clear voice, and ability to run Android apps for data and workflow access. It combines DMR and LTE connectivity, making it ideal for facilities that need both voice and smart-device functionality in one tool.
MOTOTRBO R7
In the manufacturing industry, the MOTOTRBO R7 from Motorola Solutions is making waves—and for good reason. It cuts through noisy environments with sharp, clear audio and noise-canceling features that actually work on a busy floor. Built tough with a battery that lasts through the full shift, it fits right into existing communication systems without a hitch. For teams focused on productivity and safety, it’s quickly becoming a go-to tool.
Kenwood NX-3200/NX-3300
The Kenwood NX-3200/NX-3300 is a solid pick for manufacturers dealing with mixed radio fleets. It handles NXDN and DMR protocols in a single device, which makes things a lot simpler on the floor. With crystal-clear audio, built-in GPS, and strong encryption, these radios are built for both flexibility and secure communication in busy industrial environments.
Moving Beyond Voice: Integrated Communication Systems
Not long ago, the backbone of a plant’s communication was simple voice-based tools—typically landlines, public address systems, or traditional two-way radios. While these still have a place, they’re no longer enough.
Today’s manufacturing communication systems are expected to support both voice and data, often in real time. Workers need to relay production updates, report equipment failures, or flag safety issues from any point on the floor. That’s why facilities are now investing in industrial communication systems that offer more than just talking—they’re platforms for collaboration.
Whether it’s sending maintenance alerts through a handheld radio or scanning inventory updates via a rugged tablet, modern communication systems are built to do it all.
Wireless Solutions Are Replacing Fixed Infrastructure
One big trend in manufacturing communications systems right now is the move toward wireless solutions. Running cables across a sprawling facility isn’t just costly—it’s a hassle, especially when equipment layouts are always changing. That’s why more manufacturing plants are ditching fixed setups in favor of wireless networks that can shift and grow with the flow of production.
The result? More efficiency and fewer headaches. Need to add a new communication zone or connect a far-off corner of the building? No problem—it happens fast. These systems also support mobile gear and tie into things like PA systems, making them a smart, scalable option for manufacturers looking to stay agile.
Data-Driven Communication Tools
Another major development is the use of communication tools that generate actionable data. Think dashboards showing equipment status, maintenance schedules, or even worker location in hazardous zones. These tools give supervisors the information they need to make quick decisions and can even be programmed to make quick decisions themselves. These tools help avoid breakdowns and costly delays while increasing safety and efficiency.
Here are some examples of Data-Driven Communication Tools:
Wireless SCADA Telemetry
Motorola’s SCADA (Supervisory Control and Data Acquisition) wireless solutions are helping manufacturing facilities stay ahead by making it easier to track and control equipment, sensors, and processes—no cables required. Everything runs in real time, which cuts down on delays, improves efficiency, and helps catch issues early through predictive maintenance. The result? Smarter operations and less downtime.
ACE3600 Remote Terminal Unit
The ACE3600 RTU is built for complex SCADA systems, offering powerful processing and room to scale. With tough cybersecurity features baked in, it’s like having an extra set of hands keeping watch—automating tasks, responding fast, and handling tough industrial communication systems with ease.
What It All Means for the Future
Connected technology is changing the way teams communicate in the manufacturing industry, allowing people, machines, and data to interact seamlessly. Instead of using isolated tools, more and more facilities are turning to fully integrated communication systems that allow for real-time coordination across departments.
This shift is about more than just keeping up with trends—it’s about choosing smarter, more efficient solutions. Advanced systems like these streamline operations, improve safety, and ensure that production flows without interruptions.
Put Your Trust in Tridon!
At Tridon Communications, we specialize in helping manufacturers design and build reliable, customized, and scalable manufacturing communication systems. Whether you’re upgrading your PA systems, investing in rugged two-way radios, or exploring new wireless solutions, we’ll help you choose the right tools to support your team and protect your operations.
Let’s talk about your next step forward in manufacturing communications.
Contact Tridon Today!
